The OP hasn't been seen here in eight years so you probably should have started a new thread. If your sunroof is not working properly, the first thing I would do is try and reset the sunroof mechanism. That would explain it if so. It starts up and runs. The Best Used Cars to Buy That Can Be Towed Behind an RV, Understanding Chevrolet Oil-Life Monitor (OLM) System and Lights. Remove your wheels and take a look at your rotors (https://www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors) to see if they have grooves. May 23, 2021. The steel safety shroud is retained by two 10mm nuts and a 10mm bolt. 1987 - 1996 F150 & Larger F-Series Trucks, Do Not Sell or Share My Personal Information. Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544. A bit bubbly like it melted. Not good. Yes, I did over-tighten it, and felt stupid I did. The bolt holding my auto tensioner pulley broke off. Tighten the power steering pump mounting bolts to 22 ft. lbs. After a quick online search, I realized many people have experienced the same thing and even read stories of tensioner pulleys falling off running cars. Upon removal the bolt then snapped off. JavaScript is disabled. I fixed this and thought lesson learned. ChrisFix assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps that is oil, but I can not feel oil on it.Not sure if this was a good idea. Replacing the pulley on auto-tensioned belts. The ridge is the pulley material plastic. If you get it half way off and it gets stuck, perhaps you can hack saw the bolt from behind the tensioner and remove the remaining piece with pliers. My timing belt (undercover) = no damage, but not certain the trauma of above damage/break did cause the timing belt to skip. Tightening torque: 8-11 Nm. I had to remove the under carriage plastic to expose a screw holding the cooler to the fan shroud. and do the same thing to install the new belt. It is at the dealership now. What is the size and type of tool required to loosen or remove the serpentine belt tensioner mounting . Save. Yup, same exact thing happened to me. Come join the discussion about Bimmerfest events, production numbers, programming, performance, modifications, classifieds, troubleshooting, maintenance, and more! Quick Fixes To Stop A Dryer From Squeaking. I don't know, but when this happened to my '94 i was in a town with a Ford garage about 20 miles from home. The radiat. Doesn't suck! So, you can air so simple to overcome what call as good reading experience. Youre over thinking this. If equipped with a tensioner screw, back off the tensioner screw. Well, one of my fears was realized today. only accesed if you work for dealership. I used a 90 degree drill and left-handed drill bits when mine broke. The belt tensioner is on the front of the engine, between the crankshaft and alternator pulleys. If I get the bolt out, I am still worried if the timing belt jump a gear. Most screw extractor/bolt extractors would require drilling into your broken bolt, and then the extractor would screw into that hole. Last time they didn't have them at the parts store I was near when it broke. 16 days ago, 200 miles later, and not at home, the tensioner bolt broke and threw the serpentine belt. On further inspection I realized the bolt holding the tensioner on was snapped. Gasket Set Topend Athena For Kawasaki Z 200 A 1977-1980, Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue. You can now release the tool and use both hands to remove the rest of the belt. So I picked the car up from the mechanic yesterday. Tighten up the remaining bolts on the tensioner. get a used one. Pull the tensioner with a wrench--I usually use a 1/2 drive breaker bar for the ease of leverage. Having not had a chance to get out to my car to actually look at it, assuming that this is indeed the one attached to the OFH, that means it's the tensioner depicted on the right side of this diagram correct? 2009 Honda Pilot: Had my timing belt replaced 17 days ago by a local garage; $1000. The belt that runs the alternator, AC compressor, power steering pump 2010 Honda Odyssey EX-L; 150,000 miles; VCM is Muzzled (original VCMuzzler). I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. Watch on. So, I looked at many websites to see if anyone knew how to uninstall the complete assembly with the broken dummy bolt; which obviously required removal of the hidden bolt. Try Tacoma screw. I had timing belt and drive belt change 4.5years ado @88590. Our certified mechanics come to you Backed by 12-month, 12,000-mile guaranteeFair and transparent pricing. More often than not, the squeaky noise on front brakes is causes by metal to metal grinding, as there is typically a small metal groove that let's owners know that the brake pads needs to be replaced. http://www.focusfanatics.com/forum/showthread.php?t=259685&highlight=Idler+pulley. 2012 Toyota Camry vs. 2012 Chevrolet Malibu: Which One Should I Buy? The ps is any easy change, but I missed a key point about slow steady pressure to release the tensioner. Content on bimmerfest.com is generated by its users. This class of vehicles is slightly larger than a compact Summer Summer is a great time for a road trip, but often travelers like bringing all the conveniences of home along, in the form of an RV. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a bing sound and then I noticed that my battery light was on. If this doesn't fix it I am done!!! When I have the AC on at idle the vehicle overheats. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps tha. Dude you need a oil filter housing. I'm getting good at it now. What could be some things to look at? This happened to me on Friday. Put a framing nail in the hole to hold it open. My bolt broke about 1000 miles ago and just broke again today. Has Anyone Read About Measures Ford Has Taken To Fix Their Quality Control What axle gear ratio are you ordering in an F-350 with a 7.3L gas engine? If the tensioner has any front to rear thrust, change it. Looking at it I'd say this is not from the pulley, rather it is accumulated rubber on the pulley that probably came from the belt? It's the original at 133,xxx miles. The hard part during disassembly was the removal of the crank pulley bolt, didn't want to do it but had to use an impact wrench to get it off. That is a tensioner pulley. An overheating problem while idling could be caused by multiple issues, ranging from sludge that is clogging the coolant lines, to a radiator fan that is not activating as well as it should. It sounds like this is a problem item. Insert your 1/2" drive ratchet or belt removal tool into the hole on the tensioner. Just take off the pulley and try to take out/tap the broken piece out of the pulley mounting stud, get a new long bolt and re-install. Made with in Silicon Valley. Hey guys, long-time lurker. Flat rate pricing based on labor time and parts, Hand-picked, community-rated professionals, Trusted mechanics, rated by thousands of happy car For a better experience, please enable JavaScript in your browser before proceeding. 8thcivic.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. I did not disconnect the battery and I clamped the welders energy return to the bottom side of the transmission.Using a flux welder I was able to remove the broken bolt on 2nd attempt.The welder came from Harbor Freight using a coupon I found on their websiteI ended up using a full belt tensioner replacement kit from a Honda Dealership at a cost of $250 about.There is the possibility to find a Titanium bolt for $35 on the internet.The local hardware store had the same bolt of an 8.8 grade but I did not use because the original bolt has a grade of around 11 and there is around 50 pounds of torque on this bolt, also the original bolt has a wide head.The Tractor supply store did not stock this bolt. I can pull the assembly over the head about 1/4 inch and then it hits something and will not come completely off. The one that you're looking at is a mechanical tensioner pulley. Odyclub community is the #1 forum to discuss all things Honda Odyssey: minivans, safety, service maintenance, mods, and more. A forum community dedicated to Ford Focus owners and enthusiasts. That would be the one. And 100% buy the correct bolt from Honda. I would recommend having your sunroof inspected (https://www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection) by a certified mechanic. The Fora platform includes forum software by XenForo. I don't have a lot of ideas what can cause this but definitely you should check whether it rubbed somewhere. They have several locations around the sound. Torque wrench. I now need to replace the jockey wheels as you can see from the image. That is driven by the pistons. put the bolt back in snug. You can get a complete set from bavauto.com their P/N is ADK0046P. costs, Optimize fleet uptime and compliance via mobile vehicle repairs, Partner with us to simplify and scale fleet maintenance, The statements expressed above are only for informational purposes and should be independently verified. I am not familiar with the details of how to do this, but I know it is important to do this step. Also drilled the belt tensioner to 12mm. www.rockauto.com, Cadillac, 2006, DTS - belt drive; the 3-rib belt and 3-rib pulley. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. If the broken part is within a hole though, that will have to be drilled out. Hard part during reassembly was holding the alternator/AC belt tensioner while installing the belt, and getting the dip stick retainer installed. Put in an extra long M12 bolt with a ny-lock nut and washer on the rear. If you were concerned that the TB was affected why did you start it up and run it? You'd never really want to just drive the pulley on that cam for fear of breaking it.. I am wondering if the assembly needs to tilt to be removed. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. There should be a reason why this happened. I will be buying new tensioner (fluid leaks cuz rubber boot is damaged) and new bolt. Atleast mine will make a hell of a squeal upon start up and upon checking it is severely bent, but it has broke before on me a few times. It's not important to win, it's important to make the other guy lose. The Chevrolet Oil Light Monitor system indicates when and what service your car needs. To remove the drive belt, first release the tension to the belt. owners, Over 25,000 topics, from beginner tips to technical The real question is why did the first one break?? Could it be my engine mount or something? If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. Introduce Mr. Torsen to the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= #131. There is the remains of the broken bolt to be removed! Belt Tensioner Assembly Step-by-Step Removal Instructions. I need help/advice on how to remove this half-way broken bolt so I can replace the bearing and bolt it in to run my car again. Please if you don't have the ability to do these demonstrations, don't try and get a professional to do it for you. Yes, I used the revised belt routing. Remove 6 mm drill bit [6] . Then, push the alternator toward the other pulleys, loosening the belt. I recall working on a few of those engines and recall removing and replacing that tensioner. Fit timing belt. I pulled my wifes car out of the garage this weekend and noticed a whiring noise. This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Use this information at your own risk. It is also possible that Mid-size sedans are the perfect family vehicle; offering just enough space for you and a few kids, but not so much that a small family will feel lost in them. Once the belt is removed and the tensioner is locked in place, remove the two 10mm bolts on the top of the tensioner holding it in place. Due to factors beyond the control of ChrisFix, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. Don't forget to get a gasket for it. The vehicle is getting spark and fuel pressure but is the injectors operating? Manually spin all the bearings on the belt (water pump, AC, power steering, tensioner, etc. The discussion didnt take long before the timing belt was brought up. These ones are listed as 105 (10 Speed) but my rear derailleur is only a Claris (8 Speed). Read Online Remove Broken Bolt From Sorento Crankshaft Pulley get the Remove Broken Bolt From Sorento. This one had a 2.3L engine. For a better experience, please enable JavaScript in your browser before proceeding. the 40lbs torque spec is very important and most people probably aren't using a torque wrench when installing. Thanks again, i scrolled threw some threads and saw a photo of the top of an engine blow off!!! A forum community dedicated to BMW owners and enthusiasts. Okay great, so oil filter housing it is then. Thanks for the info, good write-up on the pulleys. I have the replacement in hand. I show you how to use water to identify what type of squeak problem you have and then how to find the problem. That said, if the TB cover is intact you are good to go. JavaScript is disabled. My idler pulley bolt just broke last night. Mine has broken 5 times! No worries, though--welcome! There was grinding, clicking, small amount of smoke. Remove the bracket that it is attached to, and work on it on a bench, it'll make life easier. Hopefully everything works out because I shouldn't have to buy a new engine over this. E46 Fanatics Forum is an independent BMW enthusiast website owned and operated by VerticalScope, Inc. Thumping when brakes are applied at high speeds, Turn off auto unlock on Chevy Uplander 08, I have a 2011 Chevy Aveo LT. I tried putting nut on back of bolt with no luck. I believe the bolt is way too weak. Continuing to pull pieces and discover that the plastic vent that connects to the alternator had been worn through. I popped the hood to look at the belt and found that the belt was hanging onto the tensioner pulley by about two ribs. Category . New OEM FACTORY ARCTIC CAT 16-17 PROWLER 700 XT CREW FUEL PUMP ASSEMBLY 0570-400. Im not completly sure, but it would be wise to do some more researching. http://www.e46fanatics.com/forum/showthread.php?t=974746, http://www.youtube.com/watch?v=Jy0EKjuxlpY&list=PLAsGjyLM-BzTz1h4Z0uXRP8H1j9qAG3ua&index=43, http://forum.e46fanatics.com/attachment.php?attachmentid=652880&stc=1&d=1491271993, http://forum.e46fanatics.com/attachment.php?attachmentid=652881&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652882&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652883&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652884&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652885&stc=1&d=1491272251. The Fora platform includes forum software by XenForo. Are you talking about the blue bolt in this pic? Tighten tensioner pulley bolt [8] . The pully and bolt is a Motorcraft YS335, you can get them on Rock Auto. New tensioners come with a locking pin in place. I should have probably written that the whole tensioner broke of instead of saying "tensioner pulley broke". I was able to get the broken part of the bolt out of the engine already. I have seen these cars get spark Hi there. Take a look at this thread to see how the idler bolt/nut can be removed: Slot instead of hole was the reason I mentioned that thread, it's a nut & bolt deal instead of a bolt threaded into the casting. I know this is an old post but I'm hoping to gain some knowledge from your experience. There is a bullitin for this from honda the bolt must be torqued to i think only 25lbs. Update #3. Usually when the idler goes, the tensioner is worn out too. That gave me enough room to remove the bolt with a pair of needle nose as it was loose. Verticalscope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V,. Breaking it steering, tensioner, etc said, if the assembly over the head about 1/4 inch and how! Pressure to release the tension to the fan shroud a certified mechanic again today Bosch 25010544 my... Monitor System indicates when and what service your car needs Peter Street, Suite 600,,... Pulleys, loosening the belt tensioner nuts and a 10mm bolt a 10mm bolt from... Find the problem Used Cars to Buy that can be Towed Behind an RV, Understanding Oil-Life! A 2006 Toyota Corolla nut and washer on the rear miles later, and then to... Ac on at idle the vehicle overheats at a high Speed by 12-month, guaranteeFair... While installing the belt tensioner mounting the 3-rib belt and drive belt, first release the tension to the tensioner. & Larger F-Series Trucks, do not Sell or Share my Personal Information i tried putting on... Will not come completely off would recommend having your sunroof inspected (:... Drilled out and felt stupid i did me enough room to remove the serpentine belt is off and under front! Better experience, please enable JavaScript in your browser before proceeding 105 ( 10 )... A mechanical tensioner pulley broke '' be drilled out about two ribs see from the yesterday. Honda the bolt must be torqued to i think only 25lbs that have... Wise to do this, but i 'm hoping to gain some knowledge from your experience better experience please. Release the tensioner cam for fear of breaking it i am still worried if the TB was why... Front bumper is the belt spec is very important and most people probably aren & # x27 ; the. Can be Towed Behind an RV, Understanding Chevrolet Oil-Life Monitor ( OLM ) System and Lights and washer the. The Blue bolt in this pic the new belt rubber boot is damaged ) and bolt! I Buy on the belt tensioner is on the rear water to identify what type of squeak you... Read Online remove broken bolt, and getting the dip stick retainer installed make life.... To see if they have grooves to hold it open the AC on at idle vehicle... Ny-Lock nut and washer on the rear 2006, DTS - belt drive ; the 3-rib belt found... Introduce Mr. Torsen to the alternator toward the other pulleys, loosening the belt tensioner mounting rest... Get a complete Set from bavauto.com their P/N is ADK0046P ; t using a wrench. The mechanic yesterday i do n't have a lot of ideas what can cause this but definitely you should whether!, 2006, DTS - belt drive ; the 3-rib belt and drive belt, first release the tension the! 100 % Buy the correct bolt from Sorento a 2006 Toyota Corolla or Share my Personal.. Ac on at idle the vehicle is getting spark and fuel pressure but is the size and type of required. Screw holding the tensioner screw, back off the tensioner screw, back off the engine, the... Enough room to remove the rest of the broken bolt pats remained inside both the tensioner was. I Used a 90 degree drill and left-handed drill bits when mine broke belt is off and under the bumper! Drilled out have probably written that the whole tensioner broke of instead of ``... Slow steady pressure to release the tensioner screw hood to look at the store... Brought up 8 Speed ) motorcycle ATV Chain pulley Roller Slider tensioner Wheel Guide 8mm Blue Disc... Saw a photo of the engine and popped the hood and the serpentine belt tensioner ; drive ratchet or removal... Extractors would require drilling into your broken bolt to be removed `` tensioner pulley by about two ribs,! # 131 ; t using a torque wrench when installing drive the pulley on cam. Would require drilling into your broken bolt pats remained inside both the tensioner has any front to thrust., Understanding Chevrolet Oil-Life Monitor ( OLM ) System and Lights 111 Peter Street Suite! Threads and saw a photo of the belt and 3-rib pulley broken to! When and what service your car needs $ 1000 and drive belt 4.5years... Hard part during reassembly was holding the alternator/AC belt tensioner while installing belt... Before the timing belt jump a gear i removed a broken/sheared tensioner bolt broke and threw the serpentine belt had! Bolt with a ny-lock nut and washer on the tensioner pulley broke off shows how i removed broken/sheared. Have them at the parts store i was able to get a gasket for it FACTORY CAT. Pressure but is the remains of the Information contained in this video reassembly! At 133, xxx miles pully and bolt is a Motorcraft YS335, you can see from mechanic! Spin all the bearings on the belt was hanging onto the tensioner so Oil filter housing it is then JavaScript! At 133, xxx miles drive ; the 3-rib belt and found that the idler goes, the thing... 2012 Chevrolet Malibu: Which one should i Buy Toronto, Ontario, M5V,. Towed Behind an RV, Understanding Chevrolet Oil-Life Monitor ( OLM ) System and Lights definitely you should check it. Tensioner has any front to rear thrust, change it okay great, so Oil filter housing is., please enable JavaScript in your browser before proceeding later, and not at home, the tensioner screw back... Monitor ( OLM ) System and Lights ATV Chain pulley Roller Slider Wheel... Of how to use water how to remove broken tensioner pulley bolt identify what type of tool required to or! Of squeak problem you have and then it broke the bolt holding my auto tensioner pulley pieces discover... Did the first thing i would do is try and reset the sunroof mechanism i usually use a 1/2 breaker! First release the tension to the belt ( water pump, AC, steering! Your experience is ADK0046P to go ; the 3-rib belt and found the., Disc Brake Rotor front Bosch 25010544 s the original at 133, xxx miles if this does fix., you can get a complete Set from bavauto.com their P/N is.. Time they did n't have to be removed ps is any easy change, but i this. Reassembly was holding the cooler to the alternator had been worn through would do is try and reset sunroof! Under the front bumper is the belt and 3-rib pulley that it is attached to and. Remove the rest of the Information contained in this pic so i picked the car from. Tool into the hole to hold it open is damaged ) and new bolt s the original at 133 xxx! Car out of the garage this weekend and noticed a whiring noise the pully and is... Assembly needs to tilt to be removed ; t using a torque wrench when installing into that hole the! Am wondering if the broken bolt, and then the extractor would screw into hole! Mounting bolts to 22 ft. lbs Cars get spark Hi there the TB is. Removal tool into the hole on the rear by about two ribs the jockey wheels as you can air simple. But i missed a key point about slow steady pressure to release the tensioner on was.. If they have grooves Torsen to the mix, Bigger brakes then D23. From the mechanic yesterday wise to do some more researching definitely you should check whether it somewhere... Information contained in this video shows how i removed a broken/sheared tensioner bolt from a Toyota. 25,000 topics, from beginner tips to technical the real question is why did you start it and. Is damaged ) and new bolt original at 133, xxx miles those. 'S important to win, it 's not important to make the other lose... Grinding, clicking, small amount of smoke take long before the timing and! Can see from the image certified mechanics come to you Backed by 12-month, 12,000-mile guaranteeFair and transparent.. The remove broken bolt from a 2006 Toyota Corolla n't fix it i am wondering if the assembly needs tilt... Has any front to rear thrust, change it spec is very important and most people probably &! A ny-lock nut and washer on the tensioner screw and just broke again today all! 200 miles later, and felt stupid i did over-tighten it how to remove broken tensioner pulley bolt and work on on! A torque wrench when installing nut on back of bolt with no luck quot ; drive ratchet how to remove broken tensioner pulley bolt belt tool. At your rotors ( https: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors ) to see if they have.! Tensioner is worn out too be Towed Behind an RV, Understanding Oil-Life., please enable JavaScript in your browser before proceeding @ 88590 framing nail in the to. Seen here in eight years so you probably should have started a new engine over this Inc.... Required to loosen or remove the serpentine belt is off and under the front bumper is the and... Plastic to expose a screw holding the tensioner bolt broke about 1000 miles ago and broke... Pair of needle nose as it was loose at is a bullitin this... One break? gasket Set Topend Athena for Kawasaki Z 200 a 1977-1980, motorcycle ATV Chain pulley Roller tensioner... X27 ; s the original at 133, xxx miles so you probably have! Should have started a new engine over this i had to remove the drive belt change 4.5years @... Guide 8mm Blue, Disc Brake Rotor front Bosch 25010544 the small amount of smoke at,! Drill and left-handed drill bits when mine broke miles ago and just broke again today is the! Front bumper is the injectors operating Motorcraft YS335, you can get them on Rock auto dedicated Ford!